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Faurecia Introduces Flat-Seam Stitching

August 23, 2013 By Nadeem Muaddi 18 Comments

Auto Upholstery - The Hog Ring - Faurecia flat-seam stitch

Faurecia, one of the largest automotive interior-parts manufacturers in the world, is boasting about having developed flat-seam stitching for customizable, high-end automotive seating – done entirely by machine.

Faurecia explains:

Flat-seam stitching offers greater stylistic freedom during the design process: seats can curve in ways never before seen, without stitching that would detract from cushion comfort.

Four-thread flat-seam stitching also allows for a myriad of color combinations, offering added options for a customized look.

Suitable for both fabric and vinyl, this latest innovation was made possible by Faurecia’s specially developed stitching machinery.

What do you think? Let’s have a round-table discussion on Faurecia’s flat-seam stitching. Take a look the following examples posted on the company’s website and tell us what you think in the comments section below.

Auto Upholstery - The Hog Ring - Faurecia flat-seam stitch

Auto Upholstery - The Hog Ring - Faurecia flat-seam stitch

Auto Upholstery - The Hog Ring - Faurecia flat-seam stitch

Filed Under: Archive, THR Favorites, Upholstery Round Table Tagged With: Auto Trim, Auto Upholstery, Car Interior, Faurecia, Flat-Seam Stitching, Hand Stitching

Reader Interactions

Comments

  1. DaneDobrinska says

    August 23, 2013 at 8:44 pm

    Great Technology, this really “pops” and is very aesthetically pleasing to the eye. The only drawback I see is there is no way for the local trimmer to duplicate this if it becomes something clients begin to request. But from a production standpoint, its good to see the manufacturers putting more emphasis on the aesthetics of vehicle interior design.

    Reply
    • Nadeem Muaddi says

      August 24, 2013 at 3:23 pm

      Good point Dane. I suppose the closest that shops can get to the look of a flat-seam stitch is hand lacing ( like in this video: http://bit.ly/11gkMwP ), but that still doesn’t look exactly the same and is very time consuming.

      Reply
  2. Naseem Muaddi says

    August 24, 2013 at 11:42 pm

    “Flat-seam stitching offers greater stylistic freedom during the design process: seats can curve in ways never before seen, without stitching that would detract from cushion comfort.”

    Someone is going to have to explain that statement to me. How does that stitch allow seats to curve in ways never before seen?

    Reply
  3. Jim says

    August 25, 2013 at 3:14 am

    OK – picture a common armrest shape: 1-1/2″ – 2″ tall, 8-10″ long, 2″ wide, eclair-shaped. Now, instead of the flat, vertical sides, make the sides taper together at a sharp point that circles the piece . . . your classic flying-saucer edge. Now imagine what stitch would work best for that. All hypothetical, of course, but you may run into that shape – (like somebody’s motorcycle seat recently on the forum). This stitch might be the best option to get a flat, even seam and minimal ‘tailoring’

    –Jim

    Reply
  4. Hi Class Auto Interiors says

    August 25, 2013 at 11:04 pm

    I love that new stitch… I want to know more about the machines that produce that kind of look….

    Reply
  5. Cesar says

    August 26, 2013 at 3:17 pm

    As Nadeem says we could replicate this stitch by hand-sewing a lace or thread crossing it through the other machine-sewed stitches…but it is time-consuming though!
    The machine could be a kind of ‘overlocking or serger sewing machine’. IMHO I agree with Nadeem…it is only a nice ‘new stitch look’like the other traditionals that fulfill the same purpose.

    Reply
  6. Cesar says

    August 26, 2013 at 3:36 pm

    In former statement my last opinion is referred to Nassem question How does that stitch allow seats to curve in ways never before seen? …I think they’re exaggerating unless I see a demonstration.

    Reply
  7. Etienne says

    August 27, 2013 at 9:37 am

    Hi,
    I’m the ” owner” of this technology. I made the development of this technology and there is a Faurecia patent. On this machine, we have for needles and a spader. In this case, we can have 5 different colors of thread on top.I made a lot of samples and complet seat with Faurecia designer’s team. The results are great !
    You will be able to see beautiful seats with this technology and also in the Trim Wall at the IAA Auto show of Frankfurt in Germany starting september 10th.
    Regards

    Reply
    • Steven Ingram says

      June 29, 2018 at 9:18 pm

      I would like to know more about this technology.

      Reply
  8. Cesar says

    August 28, 2013 at 1:38 pm

    Thanks for the information. It would be pretty intereting to watch and admire these new designs applied on automotive upholstery!

    Reply
  9. Edward Munday says

    September 2, 2013 at 2:03 pm

    Retired… I Would Want To See This Stitch After Its A Few Years Old. I Usually Wouldnt Do Any Work If I Wouldnt Wont the Product Or Material Or Stitch In My Own Personel Auto. Look At How The Craftsmanship Of The Automobile Repair Has Changed. Cut And Sew Carpet Dosent Exsist Any Longer Cut And Sew Seatcovers Are On There Way Out And Now Your Own Stitching Isnt Any Good. May As Well Just Hire Someone Else Just To Do The Work And Manage Manage Manage.

    Reply
  10. Ryan Nettleton says

    October 18, 2013 at 2:06 pm

    I thought this was so cool. So I was able to duplicate this… I am new to The Hog Ring and I was curious how to post on the Unique Pleat Designs discussion as I could not post on it. How can I upload a picture here to show it?

    Reply
    • Nadeem Muaddi says

      October 18, 2013 at 2:13 pm

      Hi Ryan. You can either provide a link to your photo here in the comments section, or join our Auto Upholstery Forum where you can post photos directly to the site. Looking forward to seeing your work!

      Reply
      • Ryan Nettleton says

        October 18, 2013 at 3:51 pm

        Thank you, I am registered now and I just posted a Topic called Unique Stitch Designs, I have quite a few more and can’t figure out how to load more up.

        Reply
  11. dspawlosky says

    November 15, 2013 at 2:12 pm

    This stitch looks like they are using a serger. Nothing new in the sewing community. But I have never seen a commerial serger.

    Reply
  12. Patty Adams says

    October 7, 2017 at 11:00 pm

    Looks like a serger did it to me.

    Reply
  13. Amy DeCoste says

    October 8, 2017 at 1:56 am

    Nothing new. Maybe in the auto industry, but flat feld seals have been the norm in activewear for as long as I’ve been old enough to pay attention.
    I’d love to see pics of actual seats instead of just close ups on seams.

    Reply
  14. Lyse says

    February 12, 2022 at 2:04 pm

    I own a sewing company that manufactures safety clothing
    Can the flat sewn machine be used in this application

    Reply

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